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Digital Twin Technology for Manufacturing & Energy

This training explores the fundamentals, architecture, tools, and real-world implementations of digital twin systems, with special focus on manufacturing automation, industrial IoT, predictive maintenance, and energy optimization. Participants will gain hands-on insights into simulation modeling, data integration, and lifecycle management of digital twins.

Course Instructor: Rohith Kudukuli

Ft25342.80 Ft32583.60 22% OFF

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Course Overview

🧠 Why Digital Twin Technology for Manufacturing & Energy?
As industries move toward smarter, data-driven operations, Digital Twin Technology bridges the gap between the physical and digital worlds. A digital twin is a dynamic virtual model that mirrors a real-world system—machinery, production lines, or entire power grids—enabling real-time monitoring, simulation, and optimization. Understanding this technology helps you:

  • Visualize complex systems to improve design and operational efficiency

  • Predict equipment failures before they occur through data analytics and AI

  • Optimize resource usage for sustainability and energy efficiency

  • Accelerate innovation and reduce costs through simulation-based decision-making

Mastering digital twins equips you to create intelligent, connected ecosystems that enhance productivity, reliability, and sustainability in manufacturing and energy sectors.


🔧 Key Tools & Concepts in Digital Twin Technology:
Digital Twin Modeling – Creating virtual replicas of physical systems using CAD, IoT data, and simulation tools
IoT & Sensor Integration – Capturing real-time data from machines, assets, and infrastructure for accurate twin updates
Predictive Analytics & AI – Using ML algorithms to forecast performance, detect anomalies, and optimize processes
Simulation & Visualization – Leveraging tools like ANSYS, Siemens NX, or Unity for dynamic system analysis
Data Interoperability & Cloud Platforms – Managing and integrating twin data across edge, cloud, and enterprise systems


🚀 What You Can Do with Digital Twin Expertise:

  • Design and deploy digital twins for industrial systems and energy networks

  • Implement predictive maintenance to minimize downtime and costs

  • Enhance operational efficiency through real-time monitoring and optimization

  • Improve sustainability by simulating energy use and environmental impact

  • Integrate digital twins with AI, IoT, and Industry 4.0 frameworks for smart manufacturing

Schedule of Classes

Course Curriculum

5 Subjects

1: Foundations of Digital Twin Technology

5 Learning Materials

Understanding Digital Twins

Understanding Digital Twins - Student Material

PDF

Digital Twin Ecosystem

Digital Twin Ecosystem - Student Material

PDF

Types of Digital Twins

Types of Digital Twins - Student Material

PDF

Data Flow and Synchronization

Data Flow and Synchronization - Student Material

PDF

Benefits and Challenges

Benefits and Challenges - Student Material

PDF

2: Digital Twin Design & Modeling

5 Learning Materials

Modeling Techniques and Tools

Modeling Techniques and Tools - Student Material

PDF

Integrating IoT and Sensors

Integrating IoT and Sensors - Student Material

PDF

Simulation and Scenario Testing

Simulation and Scenario Testing - Student Material

PDF

Visualization & Human-Machine Interface (HMI)

Visualization & Human-Machine Interface (HMI) - Student Material

PDF

Data Management and Storage Solutions

Data Management and Storage Solutions - Student Material

PDF

3: AI & Analytics in Digital Twin Systems

5 Learning Materials

Predictive Maintenance & Condition Monitoring

Predictive Maintenance & Condition Monitoring - Student Material

PDF

Process Optimization with AI

Process Optimization with AI - Student Material

PDF

Anomaly Detection & Diagnostics

Anomaly Detection & Diagnostics - Student Material

PDF

Reinforcement Learning for Twin Adaptation

Reinforcement Learning for Twin Adaptation - Student Material

PDF

Integration with Edge and Cloud Computing

Integration with Edge and Cloud Computing - Student Material

PDF

4: Applications in Manufacturing and Energy

4 Learning Materials

Smart Manufacturing Systems

Smart Manufacturing Systems - Student Material

PDF

Energy Asset Management

Energy Asset Management - Student Material

PDF

Process Industries & Predictive Control

Process Industries & Predictive Control - Student Material

PDF

Sustainability and Carbon Efficiency

Sustainability and Carbon Efficiency - Student Material

PDF

5: Future Trends, Standards & Implementation Strategies

5 Learning Materials

Emerging Technologies & Industry 4.0 Synergy

Emerging Technologies & Industry 4.0 Synergy - Student Material

PDF

Interoperability & Standardization

Interoperability & Standardization - Student Material

PDF

Cybersecurity & Data Privacy

Cybersecurity & Data Privacy - Student Material

PDF

Twin Lifecycle Management

Twin Lifecycle Management - Student Material

PDF

Building a Digital Twin Roadmap

Building a Digital Twin Roadmap - Student Material

PDF

Course Instructor

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Rohith Kudukuli

15 Courses   •   10 Students